Napkin Holder Plans - Cutting the Parts- Page 3 of 5

Step 1 - Cut the Base and Sides First we will cut the base and two sides to the appropriate size. The dimensions for these parts are listed on the templates (Templates are available on Page 1).	Click to Enlarge Image.
Step 2 - Shape the Sides The next step is to shape the edges of both the bottom piece and the two side pieces. For this you can use a router, sander, or as pictured to the right, a router table. If you don't have a router you can always round over the edges with a piece of sandpaper.	Click to Enlarge Image.
Step 3 - Drill the Sides with a Forstner Bit To form the channel that the rod rides in, we begin by drilling a 1 1/8" hole with a forstner bit (See the side piece template for exact positioning.). The reason that we use a forstner bit is that it will give us a smoother and cleaner hole than a spade bit or hole saw.	Click to Enlarge Image.
Step 4 - Cut the Lines Next, draw two parallel lines up to the edges of the hole (See template). Use a saw (such as a bandsaw) to cut out the lines.	Click to Enlarge Image.
Step 5 - Sand the parts Thoroughly sand all edges and surfaces of the napkin holder parts before you move on to the next section.
Page 1 - Introduction - Information about this napkin holder and downloadable templates. Page 2 - Turning the Rod - Information, pictures and tricks for turning the rod. Page 3 - Cutting the Parts - Information and pictures to help you cut out all of the napkin holder's parts. Page 4 - Assembly - How to put all of the napkin holder's parts together. Page 5 - Gallery - Example of different napkin holders and design variations.	NEXT PAGE